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What is Carton Machine

 

 

Carton Machine is one kind of packaging machinery, including automatic Carton Machine, semi-automatic Carton Machine and so on. For example, a medicinal automatic cartoner machine automatically loads medicine bottles, medicinal plates, ointments and instructions into a folding carton, and completes the box-closing action. In addition, some full-featured automatic Carton Machines also have additional functions such as attaching sealing labels or performing heat shrink wrap.

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How Do Carton Machine Work?
 

Carton Machine are suitable to make cartons containing sachets/stick packs. These machines can load the bags inside the cartons in several ways and come in different configurations depending on the desired final result.

Here are the main types of Carton Machine:

Horizontal cartoner
Forming and closing machines
Despite the different configurations and working principles, some groups are recognizable on both machines:
Magazine: The station where the inital cartons are stacked.
Carton forming: The carton formation system.
Bag loading: The sachets/stick packs insertion into cartons.
Coding: The coding system for printing variable data on the carton.
Carton closing: The edges closing system.
Carton exit: The conveyor belt or appropriate system to convey the final cartons.
Horizontal cartoners work with pre-glued cartons. The working principle is as follows: the folded carton is opened and conveyed to the loading station where the sachets/stick packs in the infeed chain are loaded into the cartons sideways. The carton edges are finally closed, either tucked in or with glue.
Forming and closing machines work with pre cut flat blanks. The working principle is as follows: the pre cut carton is formed with the aid of a mold, fixed with some glue, and moved to the loading station where the the sachets/stick packs are loaded from above. The carton edges (usually the upper edges) are finally closed the upper edge.

 

What are the Advantages of a Carton Machine？

 

It can be used alone or connected with other equipment such as Carton Machine for blister and filling machine to match the corresponding machinery and produce together

01

Fully automatic packaging machinery, which can improve production efficiency and delivery time, also reduce labor costs

02

Multi-function boxing operation, all kinds of complex boxing tasks are completed at the same time

03

PLC control system, fault removal display device, easy operation

04

The whole machinery can be moved arbitrarily, which is convenient for adjusting boxes of various specifications

05

 
Types of Carton Machine
 

There are different types of Carton Machine based on your specific packaging requirements. Carton Machine can be either vertical or horizontal based on how the product is placed into the carton. They can also be either automatic or semi-automatic.

Horizontal

Products are inserted from the side of the carton in horizontal Carton Machine. They are also known as end-load or lateral cartoners and can be used in intermittent and continuous modes. The ends are closed using a hot melt application or by tucking flaps into each other. Horizontal cartoners are well-suited for industries that require bulk packaging at high speeds. Because of this, horizontal cartoners are commonly used by the end-of-line packing industry for various products including coffee, cereal, pizza, and rice.

Vertical Carton Machine

Vertical Carton Machine insert products from the top of the carton box. End flaps are then tucked, inserted, or glued together for closure. This type of cartoning is ideal for vials, jars, and bottles as it has short in-feed systems which reduce the possibility of damage. It is also well-suited for "bare” products such as grains and pasta as set amounts of products can be easily dropped into cartons before they are sealed.

Semi-Automatic Carton Machine

Semi-automatic cartoners require an operator to put the product into the carton, whether they are vertical or horizontal Carton Machine. There is no automatic infeed which simplifies the machine operation but reduces speed and output. They also need a significant number of operators to make production sustainable.

Automatic

Automatic cartoners automatically form, fill and seal cartons without the need for an operator. They have two modes, continuous and intermittent. The intermittent mode has a slower pace and pauses for the packing phase. This mode is well suited for specialized packaging of irregularly shaped products. Continuous mode is significantly faster with no pauses and is ideal for simple packaging or solid products with regular shapes. An automatic Carton Machine can be fitted with accessories that apply codes or insert leaflets.

Why Use Cartoning Packaging Machines?

Automated Carton Machine have several benefits for any manufacturer or packaging company. Carton packaging has many advantages over traditional packaging including increased efficiency, fewer errors, and lower costs. Here are some of the benefits of using automated Carton Machine:
Cost-effective: Automated cartoning can help you reduce production costs. It is quick and easy to implement, allowing for high packaging volumes, which can decrease the cost per unit.
Customizable: The materials used for cartoning are ideal for printing, enabling you to print various graphics and designs. You can add cut-outs and etching to cartons using specialized accessories to make them unique. Automatic Carton Machine can also handle different sizes and carton shapes with ease.
Reduces errors: Human error is inevitable in most processes, leading to costly delays. Automatic cartoning is extremely precise and with less human intervention results in fewer errors and delays. This precision helps make automatic cartoning more cost-effective as there are fewer materials are wasted on mistakes, and there are fewer delays.
Product safety: As cartons can be customized to fit the product, they can ensure the safety of delicate products such as glass vials, jars, and bottles.
Efficient and fast: Automatic Carton Machine are significantly faster than manual or semi-automatic cartoning. This empowers your facility to complete packaging at a considerably quicker rate.
Sustainable: Cartons can be made from a wide range of reused and recyclable materials.
High quality: The efficiency and precision of automatic Carton Machine ensure you can consistently create high-quality packaging that exceeds your customer's expectations.
Employee safety: Automatic Carton Machine are safer than manual cartoning or packaging. Employees can avoid contact with heavy and potentially dangerous goods, improving your facility's safety.

Carton Machines Characteristics & Advantages
 

A Carton Machine is a piece of machinery used to create and seal cartons. They create and seal a variety of carton types, including erect, side seamed, and folding cartons. Along with folding, the machines can side-seam and construct a number of carton styles, expediting and simplifying the operation. Some of the qualities of a good Carton Machine are listed below.

Different Features of Carton Machines

The machine's conveyor is an essential component. The cartons are driven to the following area. There are rollers on the conveyor, which is powered by an electric motor. It is attached to a machine that is powered by electricity. The consumer can understand and relate to the words that are printed on the cartons. They provide details on the item, its expiration date, and any other disclaimers that could be pertinent. The conveyor needs correct earthing in order to be safe and efficient.
The motor and plates are pushed by the pneumatic system. The components' electricity is used to power the rotational motion of the packing equipment. The motor is the mechanical component of the Carton Machine. The electric panel provides a source of power. A Carton Machine's movement is caused by motors. The majority of the time, an electric motor drives the entire device. The power delivered to the machines is determined by the motors' wattage, phase, and revolutions per minute. The machines all have a variety of functions and may have a variety of specifications. If there is a problem, the device needs to be stopped and examined by a specialist.

The manuals should be used by the operator to identify fault indicators and examine issues. It ought to be able to offer the necessary assistance. Consult a skilled expert and request a list of replacement components if you're unsure how to proceed with your repairs. Since the manufacturer will handle the repairs, you shouldn't make any changes to the machine's mechanical components.
When a Carton Machine is working properly, mechanical movement is transferred through the gearing system's motors. The motors drive the main drive in the initial phase. The finished cartons will then be discharged by the machine to the subsequent processes. If you utilise the correct settings, the automatic Carton Machine will assist you in getting the best outcomes.

The Important Advantages of a Carton Packing Machine

A conveyor belt, a pushing mechanism, and other components make up a fully automatic carton packing machine. The escalating distribution of boxes is controlled by a fully automatic box filling device. It can produce between 4800 and 7200 pieces per hour, and a programmable unit manages the assembly's movements.
The output of a carton packaging machine is influenced by the volume and size of the product. A production line that is automated can use it. Its output is flexible and can be programmed to satisfy particular client requirements. In case it doesn't have enough bottles to pack a certain product, the machine also contains an alarm system. The output is changeable, and different sizes and types of cartons can be packed.
The Semi-Automatic Linear Cartooning Machine, depending on the size of the product, is the best choice for businesses with low production volumes. Different styles of cartons can be sealed with the assistance of its automatic case sealing technology. Due to this machine's adjustability, the user can complete several jobs at once. Additionally, it features a little design.

Great Uses of a Carton Machine in the Food Industry

Cartons are one of the most versatile packaging solutions available. In the food industry, it's the go-to way to package everything from meal kits to frozen foods to confectionery. Small wonder that this impressive Carton Machine has become a staple of food processing facilities the world over.
These machines are crucial equipment in the food industry, used to package a wide range of products efficiently and effectively.
In this article, we'll explore some of the great uses of these machines in the food industry and how they can help streamline production and improve product quality.

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What is a Cartoner Machine?
In a nutshell, this machine for cartoning (a.k.a a carton form, fill, seal machine) refers to a specific type of packaging machine used to raise, close, and pack sealed cartons. Flat cartons, known as blanks, are fed into the machine, which turns them into a box.
Capable of handling high volumes of packaging, the automatic Carton Machine allows food processing facilities to ramp up production when necessary - and the result is contained in secondary or tertiary packaging.
The result is neat, easy-to-stack packaging perfect for warehouses and supermarket shelves. In addition, It helps improve food safety by providing reliable and consistent packaging that reduces the risk of contamination, ensures accurate portion control, creates tight seals, and provides better labeling and traceability.

 

Types of Cartoning Equipment
Food manufacturers use two main types of machines for cartoning, depending on the carton's orientation - horizontal and vertical.

 

Horizontal Carton Machine
It involves the horizontal insertion of the product into the carton. This horizontal cartoner machine is used for larger products, such as pizzas, cakes, rice, and cereals (as well as flow-wrapped products), with the option for continuous or intermittent packaging.
In addition, they're also commonly used for multipack packaging, where multiple items are packaged together into a single carton.

 

Vertical Carton Machine
It packages products vertically into cartons. These machines package more granular products like pouches, rice, or dry pasta. The product is funneled into the carton from the top and inserted manually or automatically.
When choosing a machine, it is crucial to consider the product size, packaging type, and desired throughput to ensure the machine fits your packaging needs.

 

Uses of a Food Carton Machine
Food cartoning equipment has numerous advantages over alternatives - increased efficiency, cost-effectiveness, variety of carton types, and more. However, perhaps the most favored reason is the large range of food products you can store in a carton.

 

Let's explore uses of Carton Machinery in the food industry:
Pouches, Sachets, and Stick Packs
Containing sugar, sweetener, coffee, and other granular products, stick packs, as well as pouches and sachets (think condiments and shampoos), are readily packaged efficiently and quickly into cartons using a vertical Carton Machine. Doing so prevents these small, lightweight products from becoming damaged or protecting against moisture.

Meal Kits
Meal kits have become increasingly popular in recent years, with many companies offering pre-portioned ingredients and recipes delivered to consumers' doorsteps. While the individual ingredients may be flow-wrapped or bagged, the kit comes in an easy-to-grab carton perfect for stacking supermarket shelves.

Frozen Foods
Pizzas, ready meals, frozen chicken, and other pre-made food items require durable packaging to protect them during transportation and storage. Carton Machine manufacturers recognize the importance of protecting frozen foods during packaging and transportation.

To ensure that frozen food products are properly handled and protected, these manufacturers offer a range of specialized Carton Machines.

Baked Goods
Bread, cakes, and pastries require baked good packaging to keep them fresh and protected from the factory floor to home cupboards. Machines package these products into easily stackable, boxable cartons that guarantee no damage or spoilage throughout transportation.

Flow-Wrapped Products
Flow-wrapped products, such as candy bars and granola bars, require packaging to ensure they stay together. Consumers don't want to buy a single granola or candy bar.
The cartoning box packing machine places the products into pre-formed cartons. The cartons are folded and sealed, ensuring the products are securely packaged and protected during transportation and display.

Confectionary
Confectionary products, such as chocolates and sweets, require attractive, eye-catching packaging to appeal to consumers. Paper boxes, in particular, can be printed with high-quality graphics and branding that stand out on store shelves.

Infant Formula
Powdered products like infant formula are inconvenient when bagged. The bag slumps, and the formula gets everywhere. Carton is sturdy and protective, allowing it to be packaged quickly.
An automatic Carton Machine is designed to achieve high accuracy and consistency in packaging products, ensuring that each package meets the required specifications.

 

What are Some Common Cartoning Applications?

 

 

The carton comprises a pre-cut blank, pre-glued on the longer side and normally supplied flat, destined to receive the product by insertion from one end of the carton itself.

Inside the Carton
The cartoning applications require perfect coordination of multiple flows, and can integrate very different types of material, carton structures, dimensions and shapes of product and sealing methods. The carton itself is formed from a basic flat form to obtain a three dimensional box or a tray, with complex folding or stapling operations. The product is positioned inside the box using, for example, a "pick-and-place” system or a robot. The box is then sealed and loaded into a separately formed carton.

 

Outside the Carton
The cartoning processes are often coordinated with blister packing, joining, conditioning and other types of operation, thus integrating the infeed, sorting, and transport operations and other processes required in this procedure. In order to synchronize all these processes, precise positioning in each location is required, often at high speed.

 

Compatible Products
Bulk or pre-packed food products to be inserted vertically into cartons, such as dry pasta, cereals, salt, sugar, biscuits, frozen food, chocolates, sweets, flour, and all ranges of pet food. Chemical products such as detergent powders or tablets, fertilizers, pesticides, bicarbonate, glue, grout and powder products in general, as well as liquids or other products already packed in bags, bottles or vials. Products such as metal or plastic hardware, plant seeds, traditional or innovative products, listed or not, are analysed and packed with more suitable equipment.
 

 
Our Factory
 

Tefude company has a professional and high-quality team of technicians, engineers and sales staff. We have 25 years experience on the food auto packaging solutions, 50% of our project engineers have more than 12 years professional design experience. Tefude company pays attention to the technological innovation and gained 24 national invention patents in the years. Our strong research and devlopment team can offer you packaging solution as per requirement.

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FAQ
 

Q: What does a cartoning machine do?

A: A Cartoning Machine is an automatic packaging machine that can package a variety of products. These machines have many applications and can be used for packaging sundry goods, cosmetics, food, and confectionary. They are also designed to fit the dimensions of each carton.

Q: What are cartons use for?

A: A carton is a type of packaging typically made from paperboard that is suitable for food, pharmaceuticals, hardware, and many other types of products. Folding cartons are usually combined into a tube at the manufacturer and shipped flat (knocked down) to the packager.

Q: What is the process of cartoning?

A: The cartoning process of the cartoning machine can be divided into five steps: unloading, lowering the box, opening the box, filling, and closing the cover.

Q: What is the meaning of cartoning?

A: cartoned; cartoning; cartons. transitive verb. : to pack or enclose in a carton. intransitive verb. : to shape cartons from cardboard sheets.

Q: What is the difference between cartoning and case packing?

A: Cartoning and Case Packing terms are commonly used interchangbly, but there is a difference regarding equipment. A cartoning machine is a packaging machine that forms and erects a carton. Case Packer packs a pre made case.

Q: Which machine is used for packing?

A: The various types of packaging machines include strapping machines, pallet wrappers, carton and container sealers, and industrial scales. Also included are sorting, counting, and accumulating machines as well as machines that close and seal products with glue, caps, corks, heat seal, and other methods.

Q: What is the difference between cardboard and carton?

A: Carton board is a container made from paperboard and, often, corrugated fibreboard. It's become a popular choice for packaging because of its rigidity. It is often confused with cardboard—while cardboard is actually a generic term used for any heavy-duty paper that comes in various thicknesses.

Q: What is carton used for packaging?

A: One can broadly classify carton packaging into two types. These type of cartons are made from a single sheet board. And are also known as paper board cartons or paperboard boxes, because they are mostly made of paperboard. At times, it is also made of corrugated board or fibreboard.

Q: How do automatic packaging machines work?

A: The package is first fed into the machine on a conveyor belt. It is then scanned to determine its size and shape, and the appropriate filling and sealing processes are automatically selected. The package is then filled with product and sealed.

Q: What is the folding carton manufacturing process?

A: It all begins with a concept, and that concept begins with the shape and dimensions of the folding carton boxes to be manufactured. A two-dimensional layout, or net, is created with indicators clearly marking out where future die-cutting, folding, and gluing will occur to achieve the desired outcome.

Q: Who manufactures flow wrapper?

A: Campbell flow wrappers produce attractive packages for a wide range of food and non-food applications. Campbell automatic feeding systems provide synchronized flight loading of products onto the wrapper infeed. Product Distribution Systems automatically transfer products to a single or multiple flow wrappers.

Q: What is flow pack packaging?

A: Flow Pack / Flow Wrap packaging is a high-speed, large-volume process of loosely containing a product in sealed, tamper-resistant film. Seals are created at two ends of the package with another seal along the middle of the back of the package.

Q: What is the name of the plastic wrap packaging?

A: Food plastic wrap, also known as cling film, food wrap, and saran wrap, is a thin plastic film commonly used for sealing and securing food items in containers to keep fresh.

Q: What is the technical name for shrink wrap?

A: PVC Shrink Film - A type of shrink wrap used for various applications. The PVC stands for Polyvinyl chloride. Polyvinyl chloride is the third most-produced plastic in the world. PVC shrink wrap was the most commonly used shrink film until replaced several years ago by polyolefin (POF) shrink wrap.

Q: What is another name for shrink wrap?

A: Though called a shrink wrap, no heat is applied and the stretch film does not actually shrink. It is a stretch film, stretch wrap, or often called a pallet wrap. All of the types of shrink wrap listed below require heat to be applied for the material to begin shrinking.

Q: What is the strongest shrink wrap?

A: 12 Mil (305 microns) thick, extra-duty shrink wrap. This is the thickest, most durable shrink wrap available. Flame retardant, strong and heavy material is suitable for the projects where you need the best, most durable protection. 12 mil shrink wrap doesn't skimp on strength.

Q: Can you shrink wrap without a machine?

A: Using Scissors and a Hairdryer
Just as with the impulse sealer method above, you still have to choose the shrink-wrap film best suited to the job at hand. For most items at home using scissors and a blowdryer, PVC film should work fine. Wrap your item.

Q: What is the best type of shrink wrap?

A: This shrink film is considered a premium replacement for PVC. It's often used to bundle consumer products like toys, candies, foods, games, tissue boxes, and other retail items. That's because it's great for consumer products, due to its glossy high-clarity appearance, low cost, and versatility.

Q: What is the function of wrapping machine?

A: Confectionery & Gift Overwrapping Machine is a machinery to wrap a box automatically with cut paper for such products as tea, confectionery, gift, dried noodle, book, etc. Just by setting the cut paper and box in position, operating the machine, then beautiful wrapping is automatically completed.

Q: What is the thickest gauge for shrink wrap?

A: Recommended Gauge:
55 gauge is thin and 200 gauge is thick. Thinner gauges shrink more easily and wrap more packages per roll. Thicker gauges are for wrapping heavy products or items with sharp edges. Thicker gauges give a more premium feel to your packaging and offer stronger protection.

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